PCR PA6
PCR PA6 este un material durabil și de înaltă performanță realizat din poliamidă 6 reciclată post-consum sau post-industrial. Oferă o duritate excelentă, rezistență la impact și rezistență la uzură, menținând în același timp o performanță stabilă de procesare pentru turnare prin injecție și extrudare. Cu o rezistență bună la căldură și la substanțe chimice, este utilizat pe scară largă în componentele auto, cum ar fi capacele motorului și suporturile barei de protecție, precum și carcasele și conectorii electronici.
Verde: prin reciclarea deșeurilor de nailon, PCR PA6 ajută la reducerea acumulării de deșeuri de plastic și reduce consumul de energie și emisiile de carbon în timpul producției.
Reducerea cererii de materii prime: în comparație cu utilizarea de noi materii prime, PCR PA6 reduce foarte mult dependența de resursele petroliere, promovând dezvoltarea durabilă ecologică la nivel global.
Source of raw materials and their specific descriptions: Waste textiles and fiber products
Nylon 6 is widely used in the manufacture of textiles and fiber products, such as carpets, clothing, and industrial fibers. These discarded textiles and fibers are an important source of high-quality PCR PA6.
Examples of recycled sources:
Carpet: Discarded nylon 6 carpet is recycled and can be used for regeneration.
Clothing: Used clothing containing nylon 6 components is also one of the recycled materials.
Industrial fiber: such as discarded fishing nets and safety belts and other industrial nylon 6 fiber products.
With the consumption of waste PA6/PA66 fiber as the raw material, through the classification, recycling, pretreatment and other processes, combined with high temperature and high pressure component separation, environmental decolorization, multi-channel deep precision filtration, low temperature melting and other technologies, to achieve a breakthrough in high precision technology of recycled materials, forming a "green closed loop" from waste fiber to high-quality recycled particles, recycled fibers and textile products.
Waste household appliances and electronic products
Nylon 6 is commonly used in the casing and interior parts of home appliances and electronics. These discarded appliances and electronics are recycled and can be used as a source of raw materials for high-quality PCR PA6.
Examples of recycled sources:
Home appliance casings: such as discarded washing machines, refrigerators and other home appliance casings.
Electronic parts: such as discarded computer shells and internal structural parts.
Discarded auto parts
Nylon 6 is widely used in automotive manufacturing to produce various parts such as hoods and intake manifolds. These discarded auto parts are a great source of high-quality PCR PA6.
Examples of recycled sources:
Hood: Discarded nylon 6 hood can be recycled.
Intake manifold: Discarded nylon 6 intake manifold is also one of the recycled raw materials.
Discarded fishing gear
Nylon 6 is widely used in the manufacture of fishing gear, such as nets and lines. These discarded fishing gear are recycled and can be used as a source of raw material for high-quality PCR PA6.
Examples of recycled sources:
Fishing nets: Discarded nylon 6 Fishing nets can be recycled.
Fishing line: Discarded nylon 6 fishing line is also one of the recycled raw materials.
Recycling process
The recycling process for high-quality PCR PA6 usually involves the following steps:
Collection and sorting: The discarded nylon 6 products are collected and sorted according to the material and level of contamination.
Cleaning and pretreatment: The recycled nylon 6 materials are cleaned to remove impurities and contaminants, and decolorized if necessary.
Crushing and melting: the cleaned nylon 6 material is crushed, and then processed into recycled particles by melting process.
Precision filtration: The use of multi-channel deep precision filtration technology to remove the tiny impurities in the molten nylon 6 to ensure the purity of the recycled material.
Quality testing: Quality testing of recycled particles to ensure that their performance meets the relevant standards and application requirements.
Strict quality control
In the production process, all recycled nylon 6 materials have passed strict quality inspection to ensure that the product in mechanical properties, thermal stability, dimensional accuracy and other aspects are up to industry standards. Each batch of products need to pass the tensile strength, wear resistance, impact resistance and other tests to ensure that it meets the requirements of different fields of use. Our quality control process guarantees the consistency and reliability of the final product.
Excellent mechanical properties
High strength and toughness: Recycled nylon 6 has very high tensile strength and toughness, suitable for applications requiring high strength and impact resistance.
Strong wear resistance: PCR PA6 exhibits excellent wear resistance in friction and wear environments, making it suitable for use as a component in high-load operation.
Good heat resistance: Recycled nylon 6 is able to maintain its structure and properties at higher temperatures, so it is widely used in industrial parts that require high temperature resistance.
Environmental protection and sustainability
Recycled nylon 6 (PCR PA6), made of recycled nylon 6 raw materials, effectively reduces the accumulation of plastic waste, reduces the demand for raw materials, and promotes the recycling of resources. Compared with the production of new raw materials, the production process of PCR PA6 saves energy and reduces carbon emissions, making a positive contribution to green production.
Cost effectiveness
PCR PA6 has a significant cost advantage over newly produced nylon 6. Due to the use of recycled materials, production costs can be reduced, helping enterprises to achieve economic benefits without sacrificing product quality.
Fields of Application:
Automotive industry:
Automotive interior and exterior trim: Recycled nylon 6 has high strength, high temperature resistance and impact resistance, and is widely used in the interior parts of automobiles (such as dashboard, seat frame) and exterior parts (such as front and rear bumpers, lamp shell, etc.).
Auto parts: used to manufacture engine hood, cooling system components, transmission system components, etc., to ensure the reliability and durability of products under high load working conditions.
Electronic and electrical industry:
Home appliance shell and parts: recycled nylon 6 is widely used in household appliance shell (such as refrigerator, washing machine, TV, etc.), because of its good heat resistance and impact resistance, can effectively protect electronic components.
Electrical connector: with excellent electrical insulation, it is suitable for the production of electrical connectors, plugs, sockets and other parts.
Consumer goods:
Sports equipment: Due to its high strength and toughness, PCR PA6 is often used in the manufacture of sports equipment (such as bicycle accessories, sports soles, etc.).
Toys and household items: With good processing properties, it is suitable for the production of daily necessities and children's toys.
Industrial field:
Mechanical parts: suitable for the production of mechanical parts, such as gears, bearings, rollers, etc., with good wear resistance and bearing capacity.
Textile industry: used as accessories for textile machinery, as well as the production of various nylon fabrics, to meet the requirements of different industrial applications.
Construction industry:
Construction accessories: Recycled nylon 6 can be used to produce a wide range of plastic accessories required by the construction industry, such as pipes, joints, wall and floor materials, with high weather resistance and mechanical strength.
Product performance and advantages:
High strength and toughness: PCR PA6 has extremely high tensile strength and excellent impact resistance, which can meet the requirements of strength and long-term use applications.
Excellent heat resistance: it can work stably at higher temperatures and is especially suitable for high temperature applications in the automotive and electronic appliance industries.
Wear resistance and low coefficient of friction: ideal for applications in high friction environments, such as mechanical parts and sports equipment.
Production and technical advantages:
Advanced recycling technology: Innovative recycling technology is used to ensure that the purity and performance of recycled nylon 6 are close to the original material, ensuring the high quality of the product.
Excellent processing performance: PCR PA6 has excellent processing adaptability and can be processed by injection molding, extrusion, spinning and other ways to meet the needs of a variety of different forms of products.
Environmental protection and sustainability:
Green: By recycling waste nylon material, PCR PA6 helps reduce the build-up of plastic waste and reduces energy consumption and carbon emissions during production.
Reduce raw material demand: Compared with the use of new raw materials, PCR PA6 greatly reduces the dependence on petroleum resources, promoting the global green sustainable development.
